Regulatory Insight for Sunscreen & Personal Care Companies

FDA Adds Bemotrizinol to the Sunscreen Monograph

The first new OTC sunscreen active ingredient in over 20 years comes with real conditions attached: permitted dosage forms, an excluded powder category, and evidence that must match the product you're actually building.

Up to 6% Concentration Effective August 9, 2026 First New UV Filter Since the 1990s 18-Month Market Exclusivity
Spray product particle-size testing on RHPs Malvern Spraytec instrument
The Decision

A Milestone With Conditions Attached

For the first time since the late 1990s, FDA has added a new active ingredient to the OTC sunscreen monograph. The addition of bemotrizinol gives U.S. formulators access to a broad-spectrum UVA/UVB filter that has been used internationally for years - but the authorization is not unconditional.

The decision is an important product-innovation milestone, and it's also a useful case study in modern product safety: a regulatory outcome depends not on the presence or absence of a chemical alone, but on the strength of the evidence for a defined ingredient, concentration, formulation, route of exposure, and intended use.

That distinction has direct, practical consequences for sunscreen manufacturers, ingredient suppliers, personal care companies, retailers, and product stewardship teams evaluating whether - and how - to bring bemotrizinol-based products to market.

At A Glance

What FDA Authorized

On June 10, 2026, FDA issued Final Administrative Order OTC000039, amending OTC Monograph M020.

6%
Maximum permitted concentration
Aug 9, 2026
Effective date
6mo+
Authorized for adults & children
1st
New ingredient via CARES Act order process
18 mo
Statutory market exclusivity
Decision Point #1

Permitted Dosage Forms

FDA's order does not amount to an unrestricted approval of bemotrizinol in every type of sunscreen. It defines specific conditions for concentration, ingredient combinations, and dosage form.

Permitted Dosage Forms

  • Oils
  • Lotions
  • Creams
  • Gels
  • Butters
  • Pastes
  • Ointments
  • Sticks
  • Pump sprays without a propellant
  • Bag-on-valve spray systems (propellant isolated from formulation)

Not Yet Supported

  • Powder sunscreens
  • Conventional aerosols (propellant mixed directly with formulation)
This is not a safety finding. FDA found the submitted data did not support a powder dosage form and were insufficient to support the evaluated propellant-mixed aerosol formulation. That does not establish that every product in those categories is unsafe - it means the evidence before FDA was not sufficient for those specific conditions of use.
Decision Point #2

Powder & Spray Exposure: Why It's the Crux of the Decision

FDA's dosage-form limitations reinforce a central principle of human health risk assessment: product safety cannot be characterized adequately without understanding how people may be exposed during actual use.

That principle is reflected in RHP Risk Management's own study of powder-form sunscreens containing titanium dioxide (TiO₂) and zinc oxide (ZnO). The study evaluated three commercially available products in a controlled clean-room environment, using a volunteer subject, real-time air monitoring, and laboratory-based particle analysis to characterize inhalation exposures during typical product application.

The work compared a hazard-minimization approach - focused on whether particles smaller than a specified size were present - with a human health risk assessment approach, which evaluated measured exposure in the context of toxicological thresholds and product-specific factors such as particle agglomeration and coating characteristics. Particle size alone does not quantify dose or determine the likelihood of an adverse health effect.

RHP Exposure Science Laboratory Real-time breathing-zone air monitoring during application of a powder cosmetic product in RHP's Exposure Science Laboratory
RHP Service Spotlight

RHP's Exposure Science Laboratory characterizes inhalation exposure during actual product use, using real-time air monitoring and laboratory-based particle analysis to replace assumptions with measurements. See the ISES 2025 presentation on this work.

RHP's research did not evaluate bemotrizinol, and FDA's 2026 order did not authorize bemotrizinol in powder form. The connection is methodological: both illustrate why safety conclusions must be specific to the ingredient, formulation, delivery system, and exposure pathway being evaluated. Where data are incomplete, carefully designed exposure studies can replace assumptions with measurements and help identify what additional evidence is needed.

Decision Point #3

Formulation-Specific Evidence: Data Must Match the Product

For companies developing or evaluating sunscreen products, several lessons stand out from FDA's decision:

1

Ingredient status is only the starting point

A GRAS determination applies under specified conditions. Concentration, ingredient combinations, dosage form, manufacturing controls, packaging, labeling, and product performance all remain relevant.

2

Data must match the proposed product

Evidence developed for a cream or lotion does not automatically answer questions raised by a powder or aerosol. Delivery-system changes can change particle or droplet size, inhalation potential, deposition, and systemic uptake.

3

International experience informs, but doesn't replace, U.S. evidence

History of use and foreign-market data may be important lines of evidence, but must be integrated with the scientific and regulatory requirements applicable to the intended U.S. product.

4

Product stewardship should begin early

Exposure pathways, foreseeable use patterns, sensitive populations, toxicological endpoints, and data gaps are best evaluated during development, not after a formulation and delivery system have been finalized.

5

Clear risk communication matters

Companies need to explain what the available evidence does and does not establish, particularly when public discussion collapses hazard, exposure, and risk into a single question.

Commercial timing matters too: the 18-month statutory exclusivity described in FDA's order creates near-term considerations for ingredient sourcing, licensing, product-development timing, and market-entry strategy.

A2LA Accreditation Symbol

A2LA Accredited Exposure Sciences Laboratory

RHP's exposure testing is conducted in an A2LA-accredited laboratory - giving regulatory, legal, and customer audiences confidence in the data behind your product safety conclusions.

Learn About Our Accreditation →
How RHP Helps

How RHP Supports Sunscreen & Personal Care Companies

RHP's Human Health Risk Sciences (HHRS) practice integrates exposure science, toxicology, epidemiology, and risk assessment to help organizations evaluate chemical risks across the product lifecycle. For sunscreen, cosmetic, personal care, and other consumer product clients, RHP can support:

Product-specific exposure testing and exposure modeling
Laboratory and field study design
Inhalation exposure characterization for powders and sprays
Toxicological review, hazard characterization, and dose-response analysis
Weight-of-evidence and systematic review
Assessment of formulation changes and alternative delivery systems
Product stewardship and regulatory science strategy
Evaluation of data gaps and development of targeted testing programs
Clear risk characterization and communication for regulators, customers, and internal decision-makers

The bemotrizinol decision expands the tools available to product innovators, but it also underscores the importance of evidence tailored to the product consumers will actually use. By integrating product testing with toxicology and exposure assessment, companies can make better-informed development decisions, support defensible safety conclusions, and prepare for regulatory and market scrutiny.

Who You'll Work With

Meet the Experts

RHP's exposure scientists and toxicologists bring direct experience with sunscreen, cosmetic, and personal care product safety questions.

Debra Kaden, PhD, ATS

40+ years in toxicology and environmental health sciences, with deep expertise in chemical risk assessment for consumer and personal care products.

Debra A. Kaden, PhD, ATS

Debra Kaden, PhD, ATS

Principal Toxicologist · Boston, MAView Bio →
Melanie C. Buser, PhD, DABT, MPH

Former ATSDR/CDC and White House science policy leader; recognized PFAS and environmental epidemiology expert supporting ingredient safety evaluations.

Melanie C. Buser, PhD, DABT, MPH

Melanie C. Buser, PhD, DABT, MPH

Senior Associate · Atlanta, GAView Bio →
Jacob Persky, MPH, CIH

25+ years in industrial hygiene and exposure assessment; leads exposure simulation studies at RHP's Exposure Sciences Laboratory.

Jacob Persky, MPH, CIH

Jacob Persky, MPH, CIH

Principal, Co-founder · Chicago, ILView Bio →
Benjamin J. Heckman, MPH, CIH

20+ years in industrial hygiene, exposure reconstruction, and litigation support across consumer product and manufacturing sectors.

Benjamin J. Heckman, MPH, CIH

Benjamin J. Heckman, MPH, CIH

Principal, Co-founder · Carlisle, PAView Bio →
Frank Pagone, PhD, CIH

Specializes in probabilistic risk assessment, exposure and cancer risk analysis, and spatial/GIS modeling for product safety decisions.

Frank Pagone, PhD, CIH

Frank Pagone, PhD, CIH

Senior Manager · Chicago, ILView Bio →
RHP In The Field

Conference Presentations on Sunscreen & Mineral Ingredient Exposure

RHP's exposure scientists regularly present original research at the industry's leading scientific conferences.

RHP at ISES 2025
ISES 2025 Annual Conference

Sunscreen Inhalation Safety at ISES 2025

Jacob Persky, MPH, CIH

Jacob Persky presented RHP's groundbreaking research on sunscreen inhalation safety, focusing on mineral (TiO2/ZnO) powder-form products and the difference between hazard-minimization and human health risk assessment approaches.

Read More →
RHP at the 2026 PCPC Symposium
2026 PCPC Symposium · Sept 16-17 · Arlington, VA

Exposure, Hazard & Global Regulation of Mineral Active Ingredients

Jacob Persky, MPH, CIH & Melanie C. Buser, PhD, DABT, MPH

RHP experts Jacob Persky and Melanie C. Buser will join a panel examining the evaluation of mineral active ingredients used in sunscreen and personal care products, covering exposure, hazard, and the global regulatory landscape.

Read More →
Built For Your Team

Is This Relevant to Your Role?

The bemotrizinol decision touches different parts of the organization in different ways.

Manufacturers

Evaluate whether bemotrizinol fits your product roadmap and permitted dosage forms.

Ingredient Suppliers

Understand exclusivity, sourcing, and licensing implications over the next 18 months.

Formulators

Match delivery-system decisions to the evidence FDA actually reviewed.

Regulatory Affairs

Track the CARES Act pathway and what it signals for future monograph requests.

Product Safety

Build exposure evidence before a formulation and delivery system are finalized.

R&D Leaders

Plan testing programs that close data gaps early, not after launch.

Bringing Bemotrizinol to Market? Let's Talk Evidence.

Whether you're evaluating a new formulation, closing a data gap, or preparing a risk communication strategy, RHP's exposure scientists and toxicologists can help you build a defensible, product-specific evidence package.